White paper, September 2015 SmartMill™: Exceed your …

Ball mills Ball mills vary in their details and size but the basic design consists of a horizontal hollow cylinder, with an abrasion-resistant interior, that rotates about its central axis. The grinding is performed by stone, metal or rubber balls that are free to move in the cylinder (Figure 1). The balls form around 40 to 45 percent of the load.

Gearless mill drives

ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant.

Ring-geared mill drives

Mill application features. Frozen charge protection – Detects frozen charge in the mill, minimizing equipment wear and liner replacements.; Coupling supervision – Detects if a failure or slippage occurs in the couplings and stops the system in case, preventing major damages.; Stand-still detection – Prevents the motors from re-starting if the mill is still …

Gearless Mill Drives

Antamina Compania Minera Antamina S.A. Peru Project: One SAG Mill and 3 Ball Mill Drive Systems Capacity: SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant: Bechtel, USA Mill Builder: FFE Minerals, USA Mill Size: SAG Mill 38 feet/11,58 m Ball Mills 24 feet/7,32 m Ore processed: Copper/Zinc Drive Rating: SAG Mill 20,1 MW, 9,23 rpm Ball Mills 11,2 …

Mount Milligan mill drives

SAG mill and two 26 ft ball mills, all made by . The drive systems that enable the mills to operate at benchmark levels of reliability, efficiency and availability were made by ABB, whose solution comprises a 23.5 MW gearless mill drive (GMD) for the SAG mill, and two 13 MW low-speed dual-pinion ring-geared mill drive (RMD) systems for the ...

Energy efficiency | ABB

ABB SynRM motor and drive package is perfectly matched, enabling you to get everything you need from a single supplier. Permanent Magnet Shaft Generator for Marine. ABB's permanent magnet shaft generator can help reduce emissions, and enhance the efficiency, performance and reliability of ocean-going vessels. EC Titanium integrated motor drive.

Grinding | ABB

We help you meet these challenges with our drive systems that come with a long track record in improving performance and extending technical frontiers of all three mineral grinding applications: Gearless mills, ring-geared …

Reprint from ABB Review, 3/2014 Bigger is better ABB …

Throughout the 1 Different processes used in comminution 2 Ball mill at Boliden Aitik copper mine comminution process, different mills are driven by different types of electrical drives. Process Size range (mm) Explosion – 1000 Gryatory crusher 200 – 1000 Cone crusher 20 – 200 AG / SAG mill 2 – 200 Rod mill 5 – 20 Ball mill 0.2 – 5 ...

ArcelorMittal Construction Orders Digital and Control …

ArcelorMittal Construction has awarded ABB a contract to deploy solutions specifically designed for metals processing at its cold rolling mill in Contrisson, France, as part of a modernization project. The solutions, which include ABB Ability Manufacturing Operations Management for metals (MOM4Metals), Roll-Gap (RGC) and Automatic …

SmartMill

Combine ABB's variable-speed drive system with advanced process control - ABB Ability™ Expert Optimizer for grinding - to provide maximum mill control. It can be applied to new …

TECHNICAL AND COMMERCIAL BENEFITS OF …

general, the bigger the mill diameter, the lower are the mill operating and critical speeds. Thus, for larger mills the number of poles will increase. As a result, the number of poles can vary from 48 to 72 poles (Fig. 3.) with typical mill speed requirements of about 10 rpm for larger SAG mills and about 15 rpm for smaller ball mills. Figure 3.

SAG Mill Grinding Circuit Design

These mills typically grind ROM ore in a single stage. A large example of such a mill was converted from a single-stage milling application to a semi autogenous ball-mill-crushing circuit, and the application is well described. This refers to high-aspect AG/SAG mills. Ball Charge Motion inside a SAG Mill. With a higher density mill charge.

GEARS & DRIVES IRevival of the GMD in cement

technology. In 2011, ABB will once again make history with an installation of a 40ft, 28MW SAG mill GMD and two 28ft, 22MW ball mill GMDs at Toromocho (Minera Chinalco Peru) at the unprecedented height of 4600m above sea level. by Matthias Neurohr, ABB Switzerland Ltd IRevival of the GMD in cement Mr P Subba Raju, MD Lalitha Cement, and

abb ball mill construction

Project: Gearless Mill Drive for SAG Mill x2 (28MW) by ABB and Ball Mill x4 (16.5MW) by ABB Duties and responsibilities: HW and SW engineering. Control System: 800xA System consisting of 1 redundant PM866 with 300 Profibus I/Os; with integration of UMC100 relays by Profibus; Modbus TCP based communication to the plant DCS.

Gurpreet Singh Bhatia

Dec 2012 - Jan 2019 6 years 2 months. Mohali, Punjab, India. • Business development for the lab. • Generating lab revenue by daily meeting with ISI mark manufacturer and price negotiation with parties for testing. • Follow up with clients from end to end. • To conduct audits for verification of Indian standards norms.

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